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Consumer Products
Digital image correlation has become a standard tool for those researching and producing a wide range of consumer products. Today, Correlated Solutions’ VIC-3D systems, developed by the scientists and engineers that pioneered DIC technology, are being widely used to understand the dynamic and static response of a variety of materials used in products we use every day. This testing significantly reduces instrumentation time and costs. Examples in which systems from Correlated Solutions continue to be used in consumer product applications are shown below.
Recently, Correlated Solutions conducted an in-house test using digital image correlation to evaluate the strain and deformation on the sole of a running shoe during three different styles of foot strikes: heel, midfoot, and toe. In this video, we demonstrate several useful hardware and software developments here at Correlated Solutions. First, newer high-speed cameras like the Phantom VEO 640s used in this test, offer high resolution options, which are necessary to obtain full-field strain and deformation contour plots in fields-of-view with high aspect ratios – like the thin, midsole region of running shoes. The two Phantom VEO 640 cameras each have a resolution of 2560 x 1600 with a frame rate of 1,400 frames per second. On the software side, updates to the iris visualization workspace in the VIC-3D 10 digital image correlation system allow the easy juxtaposition of data from several distinct tests in a single project, exported as 4K video. To accommodate the complexity of the shape, the shoes were speckled by hand using a permanent marker. The cameras were set up with Nikon 25 mm lenses as close to the floor as possible and calibrated using a 14mm calibration target designed and produced by Correlated Solutions. Over three distinct events, nearly 2000 image pairs were captured in total.
Application Examples
Vibration Analysis of a Mobile Phone
This research explores the measurement and analysis of the operation deflection shapes (ODSs) and rigid body vibration motions of a mobile phone excited by its vibration alert. The test was performed using the VIC-3D Vibration Analysis (FFT) system which transforms displacement time history data into the frequency domain and identifies the frequencies and corresponding amplitudes.
DIC and Olympic Fabric Development
To better understand the subtle movements of the human body, research engineers at the National Winter Sports Apparel Equipment R&D Center in Beijing deployed the VIC-3D system to measure the movement of the skin and muscles in key parts of the body of athletes. No other measurement method could be used to achieve such measurements, particularly in a non-intrusive manner.
Testing the Thermal Loading of a Circuit Board
The small and lightweight design of Printed Circuit Boards (PCBs) means they are found in nearly every electronic device, such as smart watches, phones & computers, and digital cameras. Understanding how thermal changes affect the integrity of the PCB is a crucial part of R&D to ensure its functionality and longevity are not jeopardized by unnecessary warpage.