VIC Speckle Pattern
Application Kit

Get a perfect pattern every time.

Digital image correlation (DIC) relies on a high-contrast, random pattern applied to the specimen’s surface to produce the most accurate results. In practice, if the pattern is too sparse, too dense, or the speckles are too large, the spatial resolution of the measurement will suffer. Conversely, if the speckles are too small, aliasing may result in additional noise. To reduce noise and improve correlation confidence, the ideal speckle pattern for the desired field of view (FOV) and camera resolution must be applied. The VIC Speckle Pattern Application Kit enables the user to easily apply the ideal pattern to the surface of the specimen without any precise knowledge of the sample area. The kit is easy-to-use, flexible, and available for a wide range of applications suitable for the VIC-2D or VIC-3D systems. The kit virtually eliminates the potential bias that would result from poor sample preparation.

The VIC Speckle Application Kit includes an array of tools that can be used by new and experienced DIC users alike to quickly create the ideal speckle pattern. Speckle size suggestion tables for multiple fields-of-view and sensor resolution combinations are also provided. The items included in the kit are shown and listed below.

VIC-SKIT.jpg
  • Six interchangeable speckle stamps* with acrylic rocker applicator

  • Six interchangeable color-coded speckle rollers*

  • One industrial quality handle for attaching speckle rollers

  • One ink pad with a bottle of ink

  • One printed user manual

  • One hard-sided professional carrying case

*See sizes in the table below. Additional sizes may also be available upon request

 

There is a wide range of speckle pattern application techniques, but many provide inconsistent dot sizes from sample to sample, which also yield inconsistent results. This can be especially frustrating when recurring tests are performed. Producing repeatable dot sizes with the VIC Speckle Pattern Application Kit provides the ability to quickly create predictable and controlled speckle patterns, which allows for the highest level of accurate and consistent results.

An explanation of how important the quality of the speckle pattern is for DIC is explained below:

Why is Your Speckle Pattern Important

The ideal speckle pattern is high contrast, contains random speckles, consistent dot sizes, and equal amounts of black and white on the sample’s surface. If all of these conditions are met, the area of interest will produce low levels of noise and may be tracked with very high levels of certainty.

To the right is an example of how various speckle patterns can affect measurement noise. The middle pattern was created using a roller from the VIC Speckle Kit, while the patterns on either side were created using spray paint. As you can see, the roller from the speckle pattern kit produces a high contrast pattern with approximately 50% black and white coverage, while the painted pattern produces a lower contrast pattern with inconsistent dot sizes.

Figure 1: A relatively flat plate with three different speckle patterns analyzed to show the variable Sigma_Z

Figure 1: A relatively flat plate with three different speckle patterns analyzed to show the variable Sigma_Z

Figure 2: The 3D plot of Sigma_Z displays how poor patterns create low confidence margins and noisy shape measurements.

Figure 2: The 3D plot of Sigma_Z displays how poor patterns create low confidence margins and noisy shape measurements.

Figure 1 shows a 2D data overlay of the variable Sigma_Z, which is the confidence margin of the measurements taken in the Z direction (out-of-plane shape measurement). The closer Sigma is to zero, the more statistically likely the value shown is indeed the correct value. The outside patterns are low in contrast and overly fine which result in larger Sigma_Z values, which indicates less confidence. The middle pattern shows lower Sigma_Z values, which indicates high confidence in the measurement. The results speak for themselves.

Why is Sigma Important?

High Sigma values in VIC-2D and VIC-3D indicate higher measurement uncertainty, which can result in an increase in measurement noise in the shape, displacement, and strain data. As Figure 2 shows, the outside patterns show a larger range of Sigma_Z values of a relatively flat sample, while the center pattern shows a much smaller bias.

In Figure 3 (right) the variable exx (transverse strain in the X direction) is shown for the same plate after rigid body translation, where there theoretically should be zero strain. The range of strain values shown in the contour plot is much higher on the outside patterns than on the center pattern. The result shows that the local strain measurements on the outside patterns are noisier and will produce data that is less accurate. This is a good illustration of how poor speckle patterns will result in poor measurements, while favorable patterns (applied with the VIC Speckle Kit) will produce much better results.

By applying the optimal speckle pattern using the VIC Speckle Pattern Application Kit your results will be less noisy and more accurate.


Figure 3: Transverse strain is shown after a rigid body translation. The outsides of the plate display a much higher level of noise than the middle of the plate due to the poor speckle patterns.

The VIC Speckle Pattern Application Kit Will Improve Your Results:

The VIC Speckle Pattern Application Kit can help produce very low noise and very high confidence results for DIC measurements. The speckle kit allows both new and experienced DIC users to create ideal and repeatable patterns for many fields of view for nearly any lens and sensor size combination. Having this capability can streamline the sample preparation process, ensure consistent patterns for recurring tests, and provide a means to obtain a consistently low strain noise floor for all measurements acquired with your VIC-2D or VIC-3D system. Below is a table that displays the standard range of speckle dot sizes for a range of camera resolution systems.

The VIC Speckle Pattern Specifications

Speckle Application Kit for digital image correlation

Figure 4. Table of the speckle dot size from the rollers and stamps with corresponding FOV for select camera resolution

As the world leader in digital image correlation, Correlated Solutions is continuously developing innovative new measurement techniques and solutions. The VIC Speckle Pattern Application Kit is one more example of how we are always helping to improve your DIC measurements. The speckle kit is an affordable addition to your VIC-2D or VIC-3D system. Please visit our Contact Us page to find out more and request a quote from our sales team.

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